Oil and Gas
Oil and Gas | Drilling and Well Engineering
Drilling Fluids
This course will deliver an advanced understanding of modern drilling fluids and their selection for maximum operational efficiency. The course looks at both the fundamental aspect of both water based and oil based fluid systems and details the key aspects that are used to make the most appropriate choices of both base fluids and system additives.
This is very much an operationally focused course which looks to deliver a detailed understanding of not just the narrow field of the mud engineers work, but all the associated areas of risk that can result from the formulations, chemical additives as well as the testing techniques and procedures that they may use. The knowledge from this course can be directly applied to ongoing drilling operations or future well planning and will have a dramatic impact on drilling performance. All the topics are placed in their operational context and an understanding of how each topic is interrelated with the other subject areas in the course is developed throughout the week. Throughout the course areas in which the drilling fluids system can adversely impact the well cost or increase the well risk are detailed and the mitigations for these risks are discussed.
This course is delivered in partnership with Black Reiver Consulting Ltd.
Schedule
Duration and Training Method
This is a classroom course comprising a mixture of lectures, discussion, case studies, and practical exercises.
- Practical demonstrations of all the key principles using models and simulations in the classroom.
- Mixed instructor led delivery of theoretical content with blend of PowerPoint overview, whiteboard explanations of detail and class interactive exercises.
- A narrative that runs through the course where each topic is interrelated and build on the previous learnings.
- Extensive allowance for class led questioning within the course delivery.
Course Overview
Learning Outcomes
Participants will learn how to:
- Understand the selection criteria for each mud type.
- Describe and understand the functions of mud systems.
- Understand the key additives and their effects on the physical and chemical properties of the mud system.
- Be able to describe and understand the key tests that are used in testing drilling fluid and be able to interpret changes in the key properties of that fluid.
- Be able to communicate clearly with the fluids engineering team both in the office and at the Rigsite.
Course Content
1. Introduction to Drilling Fluids
- Overview of drilling fluid functions, including cooling, lubrication, and cuttings transport.
- Types of drilling fluids: Water Based Mud (WBM), Oil Based Mud (OBM), and Synthetic Based Mud (SBM).
- Selection criteria for drilling fluid types based on well conditions and operational needs.
2. Hydraulics Design from Pump Back to Pits
- Understanding drilling fluid circulation systems, including surface and downhole components.
- Pressure loss calculations across the circulating system to optimize hydraulic efficiency.
- Impact of fluid viscosity, flow rate, and wellbore geometry on hydraulic performance.
3. Drilling Fluid Properties – Basic Designs
- Key drilling fluid properties: density, viscosity, gel strength, pH, and filtration control.
- Importance of fluid property control in wellbore stability and hole cleaning.
- API and industry standards for fluid property measurement and quality control.
4. Wellbore Stability Issues and Drilling Fluid Design
- Causes of wellbore instability, including mechanical failure, chemical interaction, and differential sticking.
- Role of drilling fluid selection in maintaining wellbore integrity.
- Use of inhibitive fluids, additives, and bridging agents to improve stability.
5. Water Based Mud (WBM) and Rheology
- Principles of Rheology
- Fundamentals of fluid flow behaviour in drilling operations.
- Understanding plastic viscosity, yield point, and gel strength and their impact on hole cleaning.
- Effects of temperature and pressure on rheological properties.
6. The Chemistry of Clays
- Types of clays in drilling fluids (e.g., bentonite, attapulgite) and their impact on viscosity and gelation.
- Clay hydration and dispersion: How water chemistry affects fluid properties.
- Additives used to control clay swelling and improve fluid performance.
7. Basic Water Based Mud (WBM) Systems
- Composition and properties of freshwater, saltwater, and polymer based WBMs.
- Advantages and limitations of WBMs in different drilling environments.
- Common additives for rheology control, filtration reduction, and shale inhibition.
8. Non Aqueous Fluids (NAF) and Solids Control
- Non Aqueous Fluid (NAF) and Synthetic Based Mud (SBM) Systems
- Composition and differences between oil based and synthetic based muds.
- Advantages of NAFs and SBMs: Improved lubrication, thermal stability, and wellbore stability.
- Environmental regulations and cuttings disposal considerations for NAFs and SBMs.
9. Solids Control Systems and Techniques
- Importance of solids control in drilling fluid performance and cost management.
- Use of shale shakers, desanders, desilters, centrifuges, and hydrocyclones in solids removal.
- Effects of poor solids control on fluid properties, equipment wear, and wellbore stability.
10. Lost Circulation Material (LCM) in Drilling Fluids
- Causes of lost circulation and its impact on drilling operations.
- Types of LCM additives: Fibrous, granular, and flake-based materials.
- Selection and application of LCM to mitigate different loss zones.
11. Wellbore Stability and Stuck Pipe Prevention
- Basics of geomechanics and wellbore stability
- Stuck Pipe – Causes and Prevention
- Types of stuck pipe incidents: Differential sticking, mechanical sticking, and wellbore collapse.
- Role of mud weight and rheology in preventing stuck pipe situations.
- Techniques for freeing stuck pipe, including jarring, rotation, and chemical spotting.
12. Wellbore Strengthening Techniques
- Methods to improve wellbore integrity and prevent fracture propagation.
- Application of sealing agents, bridging materials, and wellbore stress management.
13. Mud Lab Operations
- Basic lab equipment, functionality and use
- Importance of regular fluid testing and Realtime monitoring.
- Standard API/ISO laboratory procedures for measuring drilling fluid properties.
- How lab data is used to optimize drilling fluid formulations.
14. Advanced Applications and Assessment
- Reservoir Damage and drilling fluids
- Understanding formation damage mechanisms, including fluid invasion, fines migration, and permeability impairment.
- Drilling fluid formulations designed to minimize reservoir damage.
- Use of bridging agents, polymers, and cleanup treatments to protect the reservoir.
- Considerations for HPHT and Geothermal Wells
- Unique challenges in High Pressure High Temperature (HPHT) and geothermal drilling.
- Selection of temperature stable drilling fluids and additives.
- Pressure management techniques to handle extreme wellbore conditions. (MPD)
15. Drilling Fluids for Cementing Operations
- Role of drilling fluids in effective cement placement.
- Fluid compatibility and displacement efficiency considerations.
- How pre-flushes, spacers, and fluid loss control agents improve cementing success.
This detailed training curriculum provides a structured learning path covering: Drilling fluid fundamentals and advanced applications. Hydraulics, rheology, and wellbore stability considerations. Solids control, stuck pipe prevention, and HPHT drilling challenges.
Who Should Attend and Prerequisites
This course is ideal for drilling engineers, well site supervisors, tool pushers, rig managers and field support personnel. Geoscientists or reservoir engineers looking to get better value from your interactions with the drilling team. Anyone involved with improving drilling performance and cutting drilling costs.
Instructors
Kevin Gray
Kevin can offer the experience of over 5000 days of operational experience and operations support positions from an oilfield career of over 31 years as well as working as lead trainer for a multi award winning ERD engineering team based in Perth Scotland. Kevin has been consistently the highest rated drilling training instructor in a major multinational training company over the last four years and throughout his offshore career was repeatedly graded in top 5% within both offshore and onshore positions for the largest oilfield service company.
Kevin has designed and overseen the delivery of multi week training programs for offshore drilling, well intervention and fluid supervisors for a number of clients. This has included competency assessment and skills gap analysis throughout the programs. Kevin is also able to draw on his well documented teaching skills to deliver courses or programs in directional drilling and surveying, stuck pipe, extended reach drilling and various other drilling related subject areas. He wrote the first Operation support centre SOP for directional drilling which was later adopted globally. In addition, he has designed and delivered various 'Real Time Centre' training courses including human dynamics training. In his former role as directional drilling coordinator, based in Aberdeen he still holds a number of world records for drilling achievements with motor and RSS tools.
In his earlier career he led an offshore team that developed the first multi axis drill vibration measurement tool to report measurements in real time, and subsequently wrote the core documentation on vibration control for D&M. Later he was responsible for the introduction and field testing of Powerdrive RSS tools and had considerable input into their re-design as the X5 variant. Kevin has led many teams into both new fields and mature field redevelopment. Outside the industry he enjoys skiing and exploring, taking these two activities to the extreme in 2015 when he skied to the South Pole dragging a sledge behind him.
Courses Taught
- N687: Advanced Directional Drilling and Advance Surveying Techniques
- N688: Drillstring Design
- N689: Drilling Fluids
- N690: Stuck Pipe, Design and Operational Practices for Avoidance
- N691: Well Integrity Management & Barrier Verification
- N692: Well Cost Control & Forecasting
- N693: Casing Design & Well Integrity Engineering
- N694: Basic Drilling Technology
- N695: Introduction to Drilling, Completion, and Workover Operations
- N696: Drilling Rig Selection & Inspection for Performance Optimization
- N697: Extended Reach Drilling (ERD) Program
- N698: HPHT Well Engineering