Oil and Gas
Oil and Gas | Facilities Engineering
Process Piping Code, P&IDS and Engineering Drawings Interpretation
The use of piping and piping systems plays a critical role within a range of industries – oil and gas, process, petrochemicals, nuclear, etc. As with other operational assets all piping systems may be susceptible to damage from mechanical forces, vibration, corrosion, fatigue, etc. One of the most significant damage mechanisms on piping is known as Corrosion Under Insulation (CUI).
This course will present delegates with a detailed insight into piping and piping systems covering design, materials, fabrication, piping protection, piping codes and standards, piping and instrumentation diagrams (P&IDs) and their interpretation. It is noted for clarification that there is often a lot of confusion between What Is Piping and What Is A Pipeline – sometimes these terms are used interchangeably which is incorrect as piping is governed under international standard ASME B31.3 whereas pipelines are governed under ASME B31.4 (liquid pipelines) and ASME B31.8 (gas pipelines).
Schedule
Duration and Training Method
This is a classroom course consisting of lectures, videos, discussions sessions, case studies and course assessments.
Course Overview
Learning Outcomes
Participants will learn to:
- Demonstrate a comprehensive understanding of Process Piping Codes and Standards, including key piping codes such as ASME B31.3 and API 570.
- Evaluate piping engineering materials, emphasizing the factors that influence material design and selection based on the types of fluids and gases transported under operational conditions.
- Examine the properties and testing of piping materials.
- Explore piping manufacturing methodologies, including seamless and welded pipes, as well as extrusion processes.
- Classify and differentiate between various 'Piping Classes' and 'Piping Classification' systems.
- Describe various piping and piping system fittings, including end connections, bends, reducers, flanges, valves, and pipe supports.
- Analyze the design of piping systems within process plant design, focusing on plot plans and battery limits.
- Evaluate potential issues with piping, including failure modes and the consequences of such failures.
- Interpret Piping and Instrumentation Diagrams (P&IDs), including the symbols used for piping, valves, and instrumentation.
- Examine Process Flow Diagrams (PFDs) and their significance in process design.
- Review material take-offs (MTOs) and Bills of Materials (BOM) for accurate project planning.
- Discuss regulatory and safety requirements relevant to piping design.
Course Content
Part 1
Process Piping - Codes and Standards and Piping Design
- Introduction to Process Piping Codes (ASME, API, ANSI, ISO)
- Overview of ASME B31.3 (Process Piping) and other key standards (B31.1, API 570, API 650).
- Importance of codes in design, safety, and compliance.
- Understanding material classifications and specifications.
- Key Design Considerations in Process Piping - Pipe strength, pressure-temperature ratings, and stress analysis basics.
- Types of pipes, fittings, flanges, and valves.
- Welding procedures, NDT (Non-Destructive Testing), and inspection requirements.
Case Studies & Exercises
Part 2
Piping & Instrumentation Diagrams (P&IDs)
- Fundamentals of P&IDs
- Introduction to P&IDs and their role in process industries
- Symbols, line types, abbreviations, and legends in P&IDs
- Reading and Interpreting P&IDs
- How to trace fluid flow paths and piping arrangements
- Equipment, valves, and instruments in P&ID
- Control systems, alarms, interlocks, and process safety features
- Fundamentals of PFDs and Block Diagrams
- Looking at P&IDs, PFDs, UFDs - Practical Exercises & Group Work
- Interactive session: Analyzing and interpreting real P&IDs from industry projects
- Group challenge: Troubleshooting piping issues using P&IDs
Case Studies & Exercises
Part 3
Engineering Drawings Interpretation & Practical Application
- Types of Engineering Drawings in Piping
- Introduction to piping isometrics, orthographic projections, and sectional views.
- Understanding weld maps, fabrication drawings, and spool drawings.
- Reviewing bill of materials (BOM) and material take-offs (MTOs).
- Piping Layouts & Construction Considerations
- Fundamentals of piping support, expansion loops, and routing.
- Pipe insulation, heat tracing, and stress analysis basics.
- Pipe corrosion protection – CUI
- Construction, fabrication, and site installation guidelines.
- Final Case Study & Assessment
- Hands-on project review: Reading and interpreting engineering drawings.
- Assessment: Participants analyse a full set of P&IDs and piping drawings.
Case Studies & Exercises
Who Should Attend and Prerequisites
This courses is intended for graduate engineers, piping, materials and corrosion, integrity, facilities, operations & maintenance and health and safety engineers.
Instructors
David Newman
Background
Accomplished and results-driven engineering professional with extensive National and International experience (UK, Europe, Middle and Far East, Scandinavia, CIS (Kazakhstan), India, Mexico in the design, construction, installation, operations, inspection, maintenance, and repair of onshore, offshore and subsea oil and gas and renewable assets. Skilled in managing complex projects across both onshore, offshore and subsea environments, ensuring technical excellence, safety, and on-time deliverables. Co-ordination, supervision and management of multi-cultural and multidisciplinary teams and stakeholders. An extremely passionate individual promoting and delivering Oil and Gas and ‘Energy At Large’ oil and gas and renewables education and training for national and international delegates at national and international locations from graduates to senior levels.
Expertise
- Pipelines Engineering
- Materials Engineering
- Corrosion Engineering and Management
- Risk Based Asset Integrity Management, Pipeline Integrity and Corrosion Integrity Management Programmes
- Plant Integrity / Pressurised Systems Integrity Management (PSSR 2000 regs)
- Process Safety Management
- Ageing Assets and Life Extension
- Health and Safety Management
- Oil & Gas Training and Mentoring
Affiliations and Accreditation
PhD level Asset Management – Subsea Pipelines - Corrosion Risk Analyses
PGradDipl Welding Engineering
MSc Offshore & Subsea Engineering
BSc Hons Materials Engineering
Courses Taught
N685: E & P Project Cost Estimation & Control
N686: Oil and Gas Storage Tanks: Design, Operation, and Maintenance
N733: Subsea Pipeline Engineering
N734: Onshore Pipeline Engineering
N735: Fundamentals of Risk Based Process Safety Management
N736: Process Piping Code, P&IDS and Engineering Drawings Interpretation
N737: Oil and Gas Transport
N746: ASME VIII Div. I - An Objective and Detailed Insight to the Rules for Construction of Pressure Vessels