Oil and Gas
Oil and Gas | Drilling and Well Engineering
Stuck Pipe, Design and Operational Practices for Avoidance
This course addresses the root causes of the poor planning and poor operational procedures that lead to stuck pipe situations at the rigsite. The approach to stuck pipe prevention advocated in this course is a ‘Holistic’ one where the subject is addressed across disciplines at the planning, execution and evaluation stages of each project. The importance of maintaining focus on the key drivers of stuck pipe during each phase of well construction is highlighted as it the use of techniques and equipment previously only used by the geo-science teams.
Whilst the course covers all the areas of potential stuck pipe in well construction operations the delivery of the course is focused on ensuring that the greatest impact can be delivered both in the planning stages and at the rigsite. The time weighting of each subject area and each stuck pipe mechanism is based on the industry stuck pipe statistics to ensure that the maximum value is delivered. This course can be tailored to the audience at any level from new hire to ‘Train the Trainer’ level.
This course is delivered in partnership with Black Reiver Consulting Ltd.
Schedule
Duration and Training Method
This is a classroom course comprising a mixture of lectures, discussion, case studies, and practical exercises.
- Practical demonstrations of all the key principles using models and simulations in the classroom.
- Mixed, instructor led delivery of theoretical content with blend of PowerPoint overview, whiteboard explanations of detail and class interactive exercises.
- A narrative that runs through the course where each topic is inter-related and build on the previous learnings.
- Extensive allowance for class led questioning within the course delivery.
- For some deliveries of this course a ‘role playing’ exercise may be included.
Course Overview
Learning Outcomes
Participants will learn to:
- How to plan wells using the most up to date techniques and input from the geology and Geo-Mechanics teams to prevent avoidable problems in the well.
- How the ‘old’ practices and procedures embedded in the industry are not always correct and often lead to stuck pipe situations.
- How the ‘Human Factor’ plays a significant part in a lot of stuck pipe situations, why people do not follow the correct practices and procedures.
- Communication and operational reporting and planning, why we often do not see the obvious risks because of the way we focus our reporting.
- The definitions, mechanisms and language of stuck pipe.
- Jars and accelerators, how they work and how to place them correctly but also why these pieces of equipment are not always going to help you.
Course Content
1. Introduction to Stuck Pipe and Risk Management
- Understanding the drilling operation as a process and controlling that process effectively.
- Stuck pipe definitions and statistics: Identifying trends and common pitfalls.
- Offset data review: Recognizing risks of flawed stuck pipe statistics.
- Understanding project risk profiles: Developing a risk register and roadmap.
- The danger of ignoring ‘Human factors’.
2. Mechanisms of Stuck Pipe
- Differential sticking: Causes, prevention, and mitigation strategies.
- Geometric sticking: Wellbore geometry, tortuosity impact, and deviation control.
- Solids sticking: Causes, drilling fluid properties, and operational factors.
3. Engineering & Geological Considerations
- Rock mechanics and stresses in the well: Farfield and induced stresses.
- Directional profile and its role in stuck pipe risk: Effects of well geometry, dogleg severity (DLS), and profile optimization.
- Torque and drag as a fundamental component of stuck pipe: Causes, monitoring, and mitigation.
- Geomechanics and using FEWD (LWD) for well stability assessment.
4. Well Planning & Best Drilling Practices
- Engineering modelling of the well: Creating a baseline for wellbore monitoring.
- Hole cleaning theory and practice: Adjusting hole cleaning regimes for different well angles.
- Planning a well to avoid stuck pipe: Key design and operational considerations.
- Tripping and connection practices: Developing robust procedures for each well section.
5. Rigsite Monitoring and Operational Controls
- Rig site well monitoring: Utilizing all relevant data inputs for proactive detection.
- Building and using the rigsite Torque & Drag (T&D) plot for monitoring wellbore conditions.
- Rigsite practices: Designing procedures and ensuring compliance with best practices.
6. Role of Drilling Fluids in Stuck Pipe Prevention
- The drilling fluid as a prevention tool: Selection, maintenance, and Realtime adjustments.
- Optimizing drilling fluid properties for different formation conditions.
7. Identifying & Responding to Stuck Pipe Incidents
- Identifying the stuck pipe mechanism: Realtime rigsite guidance.
- HSE approach to drilling incidents: Safety measures and incident response protocols.
8. Drillstring & Equipment Considerations
- Drillstring design issues: Factors influencing stuck pipe risk.
- Equipment design and selection: Ensuring compatibility with well conditions.
- Stresses in the drillstring during stuck pipe: Loss of endpoint buoyancy and its implications.
9. Jars and Impact Tools
- Jars, jar placement, accelerators, and intensifiers: Risk vs. reward considerations.
- To run or not to run? That is the question – Jars as a stuck pipe cause.
10. Fishing Operations and Recovery (Optional)
- Fishing equipment and techniques: When and how to attempt fishing operations.
- Determining the optimum fishing time: Cost benefit analysis of recovery vs. sidetracking.
This structured course outline provides a comprehensive approach to managing the stuck pipe risk out of drilling projects. It builds on basic principles that are introduced as practical demonstrations and developed as themes through the course. This course will save operators millions of dollars of NPT on even the smallest of drilling projects.
Who Should Attend and Prerequisites
Anyone involved with well construction, office based and rig-based staff at all levels. First time introduction to stuck pipe. Refreshing knowledge if it is more than two years since you attended a stuck pipe course.
Instructors
Kevin Gray
Kevin can offer the experience of over 5000 days of operational experience and operations support positions from an oilfield career of over 31 years as well as working as lead trainer for a multi award winning ERD engineering team based in Perth Scotland. Kevin has been consistently the highest rated drilling training instructor in a major multinational training company over the last four years and throughout his offshore career was repeatedly graded in top 5% within both offshore and onshore positions for the largest oilfield service company.
Kevin has designed and overseen the delivery of multi week training programs for offshore drilling, well intervention and fluid supervisors for a number of clients. This has included competency assessment and skills gap analysis throughout the programs. Kevin is also able to draw on his well documented teaching skills to deliver courses or programs in directional drilling and surveying, stuck pipe, extended reach drilling and various other drilling related subject areas. He wrote the first Operation support centre SOP for directional drilling which was later adopted globally. In addition, he has designed and delivered various 'Real Time Centre' training courses including human dynamics training. In his former role as directional drilling coordinator, based in Aberdeen he still holds a number of world records for drilling achievements with motor and RSS tools.
In his earlier career he led an offshore team that developed the first multi axis drill vibration measurement tool to report measurements in real time, and subsequently wrote the core documentation on vibration control for D&M. Later he was responsible for the introduction and field testing of Powerdrive RSS tools and had considerable input into their re-design as the X5 variant. Kevin has led many teams into both new fields and mature field redevelopment. Outside the industry he enjoys skiing and exploring, taking these two activities to the extreme in 2015 when he skied to the South Pole dragging a sledge behind him.
Courses Taught
- N687: Advanced Directional Drilling and Advance Surveying Techniques
- N688: Drillstring Design
- N689: Drilling Fluids
- N690: Stuck Pipe, Design and Operational Practices for Avoidance
- N691: Well Integrity Management & Barrier Verification
- N692: Well Cost Control & Forecasting
- N693: Casing Design & Well Integrity Engineering
- N694: Basic Drilling Technology
- N695: Introduction to Drilling, Completion, and Workover Operations
- N696: Drilling Rig Selection & Inspection for Performance Optimization
- N697: Extended Reach Drilling (ERD) Program
- N698: HPHT Well Engineering